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  • TECHNICAL SPECIFICATIONS - INSERTER HEAD

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  • Pack Thickness

    Maximum pack thickness is defined as the internal dimension of a rigid opening that a filled envelope will fall through under its own weight.
    • #10 & DL Envelopes: up to 6mm (¼")
    • C5/C4 Envelopes and above: up to 6mm (¼")

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  • Pack Clearance

    The minimum clearances required between the inserts and envelopes are dependent on insert pack thickness. Clearance is the total clearance and is defined as the difference between the largest overall dimensions of the pack and the internal dimensions of the envelope.

    The required clearances are summarised as follows:
    • Pack <3mm: Depth 6mm (¼") Width 16mm (5/8")
    • Pack >3mm <6mm: Depth 12mm (½") Width 19mm (¾")

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  • Cycling Speed

    • Up to 4800 envelopes per hour (based on 1 x A4 folded sheet into a C5/6 or #10 envelope).
    • Up to 3900 envelopes per hour (based on 1 x A4 folded sheet with 1 x enclosure into a C5/6 or #10 envelope).
    • Speeds for other conditions available on request.

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  • Monthly Volume

    Up to 200,000 filled envelopes per month.

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  • Envelope Hopper Capacity

    • C5 or below - up to 800 of 90gsm (24lbs bond)
    • C4 (flat type) - up to 500 of 100gsm (28lbs bond)

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  • Envelope Weight

    • Minimum: C5 or below - 70gsm (18lbs bond)
    • Minimum: Above C5 - 90gsm (24lbs bond)
    • Maximum: 110gsm (28lbs bond)

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  • General Envelope Requirements

    • Envelope to be good quality machine-fill type. Dimensions and quality to be consistent across manufactured batches.
    • Side seams must be securely glued to the top of the seam.
    • Flap crease must be pre-scored to enable the envelope flap to open flat.
    • No glue seepage must be evident on interior or exterior of envelope.

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  • Receiving Tray Capacity (optional)

    • DL: 215 filled envelopes*
    • C4: 300 filled envelopes*

    *assumes 1 document inserted.

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  • Envelope Details

     

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  • Envelope Sealing Fluid

    Built-in wetter tank, automatically pump-fed by 10-litre wetter container located in stand. Optional low-level float switch available.

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  • TECHNICAL SPECIFICATIONS - FLEX TOWER

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  • Paper Size

    • Minimum width: 148mm (5¾")*
    • Maximum width: 305mm (12")†
    • Minimum length: 93mm (3 ⅝")
    • Maximum length: 406mm (16")

    *For individual items. Min. pack width: 210mm (8¼")
    †Maximum width when folding: 229mm (9")

    Note: The maximum suggested width difference between inserts is 32mm (1¼"): this may be increased subject to test. If this difference is exceeded, the insertion fingers will not cover the edges of the narrow insert and may cause insertion problems. Sandwiching a narrow insert between two wider ones may resolve this.

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  • Paper Weight

    • Minimum 70gsm (18lbs bond)
    • Maximum 120gsm (32lbs bond) for folded documents
    • Maximum 2.5mm thick for unfolded inserts (subject to test)
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  • Folding Capacity

    • C, Z or V-fold: 8 sheets 80gsm (20lbs bond)* 
    • Double-forward fold: 4 sheets 80gsm (20lbs bond)*

    * Multiple folded sets dependent upon pack thickness.
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  • Fold Lengths

    • Fold Plate 1: 237mm Max, 50mm Min.
    • Fold Plate 2: 115mm Max, 85mm Min.
    • Fold Plate 3: 135mm Max, 50mm Min.

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  • Hopper Capacity

    Tower can be ordered with 1 or 2 pods, each fitted with 1 or 2 hoppers as follows:
    • 2 x 500 sheets of 80gsm (20lbs bond)
    • 1 x 1000 sheets of 80gsm (20lbs bond) 

    Examples shown are for illustration only. Other configurations are available.

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  • Daily Mail

    • Up to 8 sheets of 80gsm (20lbs bond) for C, Z or V fold,
    • Up to 4 sheets of 80gsm (20lbs bond) for double forward fold,
    • Up tp 25 sheets of 80gsm (20lbs bond) unfolded.
    • May be stapled or not. Max. thickness of staple 3mm. Allowable staple positions are shown below.

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  • TECHNICAL SPECIFICATIONS - VERSATILE FEEDER

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  • Versatile Feeder - Enclosure Size

    • Minimum width: 148mm (5¾")*
    • Maximum width: 305mm (12")
    • Minimum length: 76mm (3") for non-reading unit 93mm (3 ⅝") for reading unit Maximum length: 216mm (8½")

    *For individual items. Min. pack width: 210mm (8¼")

    Note: The maximum suggested width difference between inserts is 32mm (1¼"): this may be increased subject to test. If this difference is exceeded, the insertion fingers will not cover the edges of the narrow insert and may cause insertion problems. Sandwiching a narrow insert between two wider ones may resolve this.

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  • Versatile Feeder - Enclosure Weight

    • Minimum 80gsm (20lbs bond)
    • Maximum 6mm (¼") thickness

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  • Versatile Feeder - Hopper Capacity

    • 1000 sheets of A4 80gsm (20lbs bond)
    • 500 sheets of A4 Z-folded 80gsm (20lbs bond)
    • 250 x 2.4mm booklets
    • 500 x DL envelopes

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  • Versatile Feeder - Requirements

    Enclosures must be flexible enough to suit path constraints.
    Some enclosures may require special tyres.

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  • Versatile Feeder - Daily Mail

    Up to 25 sheets of 80gsm (20lbs bond) unfolded. May be stapled or not. Max. thickness of staple 3mm. Allowable staple positions are shown below.

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  • TECHNICAL SPECIFICATIONS - MECHANICAL & ELECTRICAL

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  • Noise Level

    75dbA (3 x Versatile feeders, 1 x Flex tower, measured at 1.6m height, 1m from nearest cover).

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  • Heat Output (BTU / Hour)

    Rated current x rated volts x 3.412 (eg. 2464 BTU/Hour for typical configuration of 3 x versa feeders + flex tower folder).

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  • Heat Ouput (Watts)

    Rated current x rated volts (eg. 722W for typical configuration of 3 x Versatile feeders + Flex tower folder).

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  • Electrical

    Voltage 115 VAC 60 Hz
    Input Current
    • Head: 1.6A
    • Versa Feeder: 1A
    • CIS Feeder: 1A 
    • Flex Tower: 1.4A
    • PC & Monitor: 2.4A
    Fuse Rating (Insert Head): T10A

    Voltage 230 VAC 50 Hz
    Input Current
    • Head: 0.85A
    • Versa Feeder: 0.58A
    • CIS Feeder: 0.58A 
    • Flex Tower: 0.55A
    • PC & Monitor: 1.2A
    Fuse Rating (Insert Head): T6.3A

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  • Operating Temperature

    18 - 28 deg C (64 - 82 deg F)

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  • Operating Humidity

    30 - 80% RH

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  • Weights

    Unpackaged
    • Inserter Head: 101Kg
    • Versa Feeder: 62Kg
    • Flex Tower*: 114Kg
    • Conveyor: 36Kg
    • Furniture Units
    Short - 23Kg
    Long - 34Kg 
    Conveyor - 44Kg
    • PC, Arm & Fluid: 31 Kg

    Packaged
    • Inserter Head: 119Kg
    • Versa Feeder: 76Kg
    • Flex Tower*: 130Kg
    • Conveyor: 42Kg
    • Furniture Units
    Short - 24Kg
    Long - 36Kg 
    Conveyor - 46Kg
    • PC, Arm & Fluid: 34 Kg 

    * 2-pod version (each with 2 x 500 sheet-trays), and including accu-mulator with diverter tray.

  • ________________________________________________________________________________________
  • Sizes

     

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  • Ambient Light

    Although the machine may operate in sunlight, it is not designed for use in direct sunlight, or where sunlight is exposed to the machine through windows or skylights. The light-sensitive sensors can be affected in these conditions.

    It is therefore rec-ommended to:
    a) Locate the machine out of direct sunlight
    b) Protect the machine from direct sunlight using blinds or similar blocking devices.

    If the machine can only be located where it may be exposed to direct sunlight, then please contact Technical Support department, who may be able to advise on the use of blocking material on the inside of the Perspex cover where necessary.

  • ________________________________________________________________________________________
  • Important Notes

    1. All stationery should be allowed to acclimatise near the machine for at least 24 hours before use to prevent rapid absorption of moisture in the material, or con-densation forming on the machine. Failure to acclimatise the material may cause pre-gumming of envelopes or otherwise impair machine performance.
    2. The machine will function with humidity levels lower than 30% RH, but high lev-els of static may be generated, impairing machine performance.
    3. The machine will function with humidity levels higher than 80% RH, but moisture absorption into the material may impair machine performance.
    4. Condensation must not be present under any circumstances.
    5. The machine will function at temperature levels above 28 deg C (82 deg F) and below 18 deg C (64 deg F). However, temperature levels outside these limits may impair the machine performance. 6. Material processed directly from laser printers may have high levels of static causing material to stick together. If double feeding occurs, then Hi-Grip separators may be required - contact IPSS department.

  • No additional information available. 

Date created:
08/18/2016 21:40:10
Last updated:
08/29/2016 21:49:35
Product(range):
DS-200
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